Our core service

Contract capsule filling in the EU

Capsule filling is the service we do most. BIO PAK fills powder into vegan HPMC and gelatine capsules on 8 fully automatic machines, over 500 million capsules a year, for private label and white label brands, in our own facility in Slovenia, EU.

A BIO PAK production operator at the Kranj facility in Slovenia
8fully automatic filling machines
500M+capsules produced per year
15 yearsof experience as a family business
FSSC 22000ISO 22000 · GMP · HACCP · FDA registered

What is contract capsule filling?

Contract capsule filling means we fill your formulation into capsules on industrial machines and pack them for you. You can bring your own blend, or let us develop the formulation and source the ingredients as part of our A to Z production.

Our automatic machines are built for volume: over 500 million capsules per year on 8 fully automatic machines, all in our own facility in Kranj, Slovenia (EU).

What you get

1

Built for volume

Over 500 million capsules per year on 8 fully automatic machines.

2

Your choice of capsule

Vegan HPMC or gelatine, in sizes 3, 1, 0, 00 and 000, in a wide variety of colours.

3

Powder, liquid or both

Powder filling is our core. Liquid capsules and dual capsules are our specialty.

4

Ready to sell

Packed in bottles or blisters, and powders also in stick packs and pouches.

Capsule filling specifications

Capacity
Over 500 million capsules per year on 8 fully automatic machines
Capsule sizes
3, 1, 0, 00 and 000
Capsule types
Vegan HPMC or gelatine
Fill
Powder or liquid
Our specialty
Dual capsules (liquid in the outer capsule, powder in the inner capsule) and liquid capsulation in hard shells
Packaging
Bottles or blisters
Powders
Stick packs (single-serve sachets) and pouches
Colours
A wide variety of capsule colours
Production
In-house in Kranj, Slovenia, EU
Certificates
FSSC 22000, ISO 22000, GMP, HACCP, EU Organic and U.S. FDA registration (view certificates)

From brief to filled capsules

Need filling only, or the complete service? Either way, you deal with one team.

  1. 1

    Brief

    Tell us what you want to make, and whether you need filling only or the full service.

  2. 2

    Formulation and ingredients

    Bring your own blend, or we develop the formulation and source premium natural raw materials.

  3. 3

    Capsule filling

    Filled in-house on fully automatic machines, in the capsule and size you choose.

  4. 4

    Packaging

    Bottles or blisters, ready to sell.

Beyond standard powder capsules

Powder is our core, and two formats set us apart: dual capsules, with a liquid outer capsule and a powder inner capsule, and liquid capsules, with liquid filled into hard shells.

You can try capsule sizes and colours in our supplement builder and send the design to us as an inquiry.

Why brands choose BIO PAK

One partner for capsule filling and every other supplement format you may need next.

  • Specialised in all kinds of supplementsCapsules, powders, dual capsules and liquid capsules from one partner.
  • Made in the EUEverything is produced in our own facility in Kranj, Slovenia.
  • Certified qualityFSSC 22000, ISO 22000, GMP, HACCP, EU Organic and U.S. FDA registration (view certificates).
  • Fast communication and short lead timesOne team from first idea to finished product.
  • Competitive pricingTrusted by more than 170 brands worldwide.

Capsule filling FAQ

What is contract capsule filling?

Contract capsule filling means a manufacturer fills your formulation into capsules for you. At BIO PAK this is done in our own facility in Slovenia on fully automatic machines, and the capsules are packed ready for your brand.

Can you fill my own formulation?

Yes. If you already have a formulation, send it to us and we fill it. If you need more than filling, our A to Z production also covers development, ingredient sourcing and packaging.

Which capsules do you use?

Vegan HPMC or gelatine capsules, in sizes 3, 1, 0, 00 and 000, in a wide variety of colours.

What is your capacity?

Over 500 million capsules per year on 8 fully automatic machines. Tell us the volumes you have in mind and we will discuss them with you.

Can you fill liquids as well as powders?

Yes. Besides powder, we fill liquids into hard capsules. See liquid capsules. We can also combine both in a dual capsule.

How are filled capsules packaged?

In bottles or blisters. Powders can also be packed in stick packs and pouches.

Can I choose the capsule colour?

Yes, a wide variety of colours is available. You can try a few in our supplement builder.

Where is production, and which certificates do you hold?

In our own facility in Kranj, Slovenia (EU). Our certificates include FSSC 22000, ISO 22000, GMP, HACCP and EU Organic, and our facility is registered with the U.S. FDA.

How do I get a quote?

Use the quote form or the supplement builder to send us a short brief. Tell us what you want to make, and we reply by email.

Need capsule filling for your brand?

Tell us what you want to make. We reply by email.